Bending aluminum tubing requires precision and the right tools to avoid damaging the metal. Here are the steps to follow:

  1. Obtain the necessary tools: You will need a tube bender, which is a specialized tool that is designed to bend tubing without causing damage. You may also need a pipe cutter, deburring tool, and a measuring tape.

  2. Measure the tubing: Use a measuring tape to determine the length of the tubing you need. Measure the distance from the beginning of the tubing to where you want the bend to start.

  3. Cut the tubing: Use a pipe cutter to cut the tubing to the desired length. Make sure the cut is straight and clean.

  4. Mark the bend point: Use a marker or a piece of tape to mark the point on the tubing where you want the bend to begin.

  5. Insert the tubing into the bender: Insert the tubing into the bender, making sure that the marked point is aligned with the center of the bender.

  6. Begin the bend: Slowly apply pressure to the bender, using a twisting motion to bend the tubing. Be sure to keep the tubing centered in the bender as you bend it.

  7. Check the angle: Use a protractor or angle finder to check the angle of the bend. Adjust the bender as needed to achieve the desired angle.

  8. Deburr the tubing: After the bend is complete, use a deburring tool to remove any sharp edges or burrs that may have been created during the bending process.

With these steps, you should be able to successfully bend aluminum tubing without damaging it.